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by Valco Melton

Coat & Weight Inspekt

For the Coating & Converting Industries
Quality Inspection & Process Management Solutions

Inspekt Coat Solutions

Management view
Connect Inspekt
Production view
Coat Inspekt
Connect Inspekt
Track Inspekt
Weight Inspekt

Quality control for Coating applications.

See more AKura technologies
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Module

Weight Inspekt

• Measure the adhesive coat weight inline, independently from the substrate thickness • No need to stop/restart the line for sample measurement • Avoid downtime and product loss associated with production restarts
Inline Grammage Control
Close-loop: Inspection & Application
When working with Akura application technologies: • Control the average grammage of each hydraulic zone in close-loop with the gear pumps.• When Weight Inspekt detects a deviation in one of the hydraulic zones, it automatically adjusts the adhesive flow.
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Waste areas
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Module

Weight Inspekt

Full process reporting
Gain an overview of the complete process: • Store an adhesive distribution map • Store the working parameters defined on the recipe for each roll produced (line speed, application width, grammage, coating die position, tensions, pressures, temperature...). • Generate reports with accurate data for process optimization
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Real-time error detection allows your operators to take immediate corrective response, reducing waste and overall production costs.
Minimize waste
Module

Coat Inspekt

Detect any defect on the roll, with the ability to eliminate it in the following step of the process (slitting station).
Vision inspection
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Module

Coat Inspekt

All errors detected are automatically categorized into five pre-set categories:
Defects can be easily searched and filtered by:
Defect categorization by AI
• Spots• Wrinkles• Scratches• Missing glue• Excess of glue
• Defect size • Defect type• Waste area
• Zoom in on specific waste areas to see actual images of each defect.
• Help teams make informed decisions: enhance product quality, process efficiency and improvement strategy
• High-definition pictures of each defect accessible from the screen for a comprehensive understanding of the coating process.
• Complete product traceability.
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• All defects are logged in the system and can be viewed on a user-friendly roll defect map.
Roll defect map
• Images and production reports are stored for subsequent analysis.
Data-based continual improvement
Module

Coat Inspekt

• Essencial for an effective planning and execution of recovery or rework operations.
• Defect details and position detected by Coat Inspekt and Weight Inspekt systems are transferred to the slitting station.
Production view
Connect module gives the ability to eliminate any defect detected during coating in the following step of the process:
Transfer defects details
Module

Connect Inspekt

Access information about the production consumables, process variables and other systems like:
Module

Connect Inspekt

Management view
Weight Inspekt
Coat Inspekt
Web browser interface
Communication exchanges
Ensures that up-to-date data is always available in real-time through a web browser interface, without the need for additional software.
Promotes an efficient communication exchange between different systems and areas in the company.
Mistake proofing - Error Detection
When operators scan the barcodes of raw materials and coating line components, such as shims or coating nozzles, the system will generate an alert if the scanned codes do not correspond to those specified in the production order, prompting the operator to take corrective action.
Module

Track Inspekt

Product traceability
Detailed information about the product batches can be printed and transferred to the following step of the process for complete traceability and understanding of production events: • Raw materials.• Working parameters: temperature, pressure, speed, consumables, etc.• Adhesive distribution roll map from Weight Inspekt.• Defect roll map from Coat Inspekt.